How to Make Ceramic Tiles?
Ceramic tile can be a beautiful addition to your home or garden. It begins with just a lump of clay, which is mixed with other ingredients to create a medium by which to form the tiles. Pigments and designs are added before glazing to add color and texture. If you love working with your hands, making your own ceramic tile can be fun and rewarding, especially if you intend to use it in your own home or garden. Aside from purchasing a kiln for firing your tiles, most ingredients are fairly inexpensive and some can be made from materials in your own home. Making ceramic tiles takes only a bit of creativity and time.
Begin with good clay, such as that designed for sculpting and that has small- and large-sized grog (fired and ground up clay). Check the temperature at which you will fire the clay. Ensure that the clay you use will mature at that temperature. Work the clay when it is fairly dry. Ensure that your wood tiles are at least 1/2-inch (1.3 cm) thick.
Roll a slab of clay onto a hard working surface from which your clay can be easily removed. Use a slab roller to flatten the clay. Calculate the diameter of a ball of clay that is needed to reach your marble tile’s size, including shrinkage. Use a magic marker to mark that size on your bat. Throw to the mark.
Determine the weight of the clay ball that ended up to be the correct dimensions of your floor tiles and use that weight for the rest of the clay. Construct a bottomless wood frame. Pound the clay into the frame. Cut off the excess clay. Allow the clay to dry slightly or use a spray lubricant to avoid having it stick to the wooden frame. Push the clay out of the frame’s bottom using a strong material the same size as the clay.
Purchase a clay-cutting device, which is similar to a cheese slicer, or make your own. Ensure that the device is at the specific thickness for your tile specifications. Put the device wire evenly through the block of plugged clay (ground clay that is kneaded with water and becomes more elasticized) to slice off bathroom tile pieces.
Make a metal or wooden template. Cut the cement tiles out after the clay has dried to a leathery consistency. Cover the tiles with plastic. Place the tiles between two pieces of sheetrock, plywood or fire-proofing board to help draw out the moisture or dry the tiles on a wire rack or plastic grids.
Incise a slab of clay with a 3.94-inch-long (100 mm) line. Fire the slab at the appropriate temperature. Measure the line after firing to determine shrinkage rate. Stack your kitchen tiles atop each other or place the tiles in a tile setter for bisque firing or place topps tiles on a flat surface for glaze firing. Create a moat to protect your tiles and ensure even firing using bars of clay.
